Evolution of the FusingX Hydraulic Unit
The image above shows a comparison between the first-generation and second-generation FusingX hydraulic units.
Both units are used as part of the FusingX butt fusion welding systems under Welping and play a key role in the overall welding setup.
The design of the second-generation hydraulic unit is based on long-term use in real engineering projects.
Through continuous on-site operation and practical feedback, we identified several aspects of the first-generation unit that could be improved. As a result, the structure, operating method, and overall layout of the FusingX hydraulic unit were systematically refined.
This update does not focus on a single feature. Instead, it addresses real job-site requirements, including mobility, protection, operating logic, and overall system completeness.
1. Wheels Added as Standard for 400 mm and Larger Models
As the hydraulic unit size reaches 400 mm and above, overall weight increases along with welding capacity.
In real construction environments, moving heavier equipment manually can increase physical effort and slow down workflow.
Based on this on-site experience, wheels are now standard on second-generation FusingX hydraulic units from 400 mm and above, making positioning and relocation on site easier and more efficient.
2. Flip-Top Structure Better Suited to Job-Site Conditions
Dust and debris are common in HDPE pipe welding environments.
During long-term use of the first-generation FusingX hydraulic unit, this became an important factor affecting daily operation.
The second-generation hydraulic unit therefore introduces a flip-top structure, which helps protect internal components during operation and storage, while also making inspection and access more convenient when needed.
3. Remote Control Operation for Greater Flexibility
On the first-generation FusingX hydraulic unit, operation was mainly carried out using a manual lever, requiring the operator to remain close to the unit.
In actual butt fusion welding work, however, operators often need to move around the machine to observe pipe alignment and welding conditions. Repeatedly returning to the hydraulic unit is not always practical.
To better match this working scenario, the second-generation hydraulic unit upgrades the operating method to remote control operation, allowing operators to move more freely while maintaining full control of the welding process.
4. Reorganized Control Panel with Clearer Operating Logic
As seen in the comparison image, the control panel layout of the second-generation FusingX hydraulic unit has been reorganized.
Functional areas are more centralized, the interface is cleaner, and the relationship between controls and indicators is easier to understand.
This change is not about reducing functions, but about making operation more intuitive and efficient on site.
5. Unified Structural and Visual Refinement
Alongside functional improvements, the second-generation FusingX hydraulic unit features a more unified structure and refined appearance.
The overall proportions appear more balanced, offering better visual stability during movement and a design that aligns more closely with the FusingX welding system as a whole.
Summary
The second-generation FusingX hydraulic unit represents a practical evolution based on real construction environments and long-term field use.
By refining mobility, protection, operation, and overall design, it better supports HDPE butt fusion welding applications and meets the demands of long-term, reliable on-site work.
